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Jeep Wrangler TJ 1998 5th Gear Problem

March 17, 2014 - Author: bartbarton

I have an Jeep Wrangler TJ 1998 4WDax5

Question:  My AX5 5th gear when out and I am currently in the process of ordering parts. The problem I am running into if finding the retaining clips. On your AX5 diagram, one of them is part 37. The other isn’t labeled and to the right of part 35. I acquired part numbers but they lead me to snap rings which don’t look anything like what I need which looks like a “C”. Can you provide any clarity on what those two C rings’ proper nomenclature and parts number is? Also, do you stock them or where can I purchase them. They are not available from the Jeep dealership.

Answer:

To the right hand side of # 35 is a snap ring that would not be used in an AX5… # 37 is the retaining ring for the AX5 Main shaft 5th gear. If it #37- you need order our part number MWT 83500587 your cost is $2.50 plus S&H.

If you need something different please email us a picture from you phone.  You can see the other parts that we can supply for the AX5 on our site.

 

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Can I replace an AX4 with and AX5 in 1988 Comanche

March 7, 2014 - Author: bartbarton

I have a Jeep Comanche 1998 2.5L 2WD.ax5

Question:  I currently have the AX4 transmission and it had went out on me the other night, was wondering with the AX5 would I need anything other than the transmission to make the swap.  Ive been told I would need a new computer for the overdrive?

Answer:  We can provide a re-manufactued A5 with a 12 month hassle free warranty. This AX5 will include all new bearings, gaskets, seals and syncro rings, it will be dyno tested before leaving the factory to ensure quality.  Order our part number MTAJ03 your cost is $1250.00 outright no core required, plus freight.  Suggest you sell your AX4 on Ebay someone may want it for parts.  You can see the other parts we can supply for the AX5 on our site.

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Jeep AX5 Transmission Reverse Idler Problem

February 25, 2014 - Author: bartbarton

I have a Jeep Wrangler 1997 2.5L 4WD.ax5

Question:  I need the reverse idler gear and the reverse main shaft gear… can you help me?

Answer:  We can provide the following parts AX5 parts for your AX5 Manual Transmission, in your Jeep Wrangler:

  • Part number MWT83503555 this is a good take out part, this is the non synchronized idler your cost is $20.00
  • Part number MWT4897102AA this is a new part, this is the synchronized idler (multi piece with brass ring on the idler. 1/2 Slider (reverse on the main shaft your cost is $82.24 plus S&H.

You can see the other parts that we can supply for your AX5 on our site.

 

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AX5 Conversion to AX15

January 3, 2014 - Author: bartbarton

I am having problems with my 1986 Jeep AX5 , can you provide information on the AX5, and I have heard about a transmission model upgrade to the AX15 can you provide info on this conversion project also?

AX5 our part number MTAJ002AX5 Transmission

The AX5 transmission was made by Aisin Warner, is a top shifting overdrive unit length is 24 inches. The AX5 is a manual shift, five-speed transmission lightweight transmission. This transmission was used 1984 to 2006 Jeep XJ, YJ & TJ models. It’s found in AMC 150 (2.5L) I4 engine and It had been also found behind the GM 2.8L. The AX5 is traditionally used and it is regarded as a light-weight split-case, top shifting, overdrive transmission. The AX5 is completely synchronized in all gears. All gears are helical cut. The majority of Jeep owners begin modifications with larger tires, altering gear ratios and head for the dunes. Many realize that the very first significant malfunction occurs with the AX5 transmission, it’ has proven to be questionable for off-road operation, and problems usually are not uncommon. The AX4 is the same light duty design tranny with no 5th gear.

The AX5 transmission case is actually 15-5/8 inch long. It features a cast aluminum case with a cast-iron mid-plate. The AX5 features a 21 spline output shaft. The AX5 was used by having an internal slave/throw out set up up throughout the 1994 model year. In 1995, a conventional slave cylinder and cross-arm were utilized. The input shaft is a 14 spline it has a sickout length is 7-1/2inch. The AX5 gearing is 1st gear, 3.93, 2nd gear, 2.33, 3rd gear 1.45, 4th gear 1.00 and 5th gear overdrive 0.85.

AX15 Transmission

Aisin Warner also manufactured this tranny. The output shaft on this transmission is 23 spline and projects approximately .400inch. The Jeep AX15 transmission is really a medium-duty, standard shift, five-speed transmission utilized in 1989-1999 Jeep XJ, YJ & TJ versions behind the 258/4.0L motors. This transmission was also used in the Dodge 2.5L Dakota. The effectiveness of the AX15 makes if very popular with the off road network. The AX15 has got the same overall case length as the AX5 24.00 inches. The output shaft is 23 spline and projects approx .400”. Gear ratio for the AX15 is 3.83, 2.33, 1.44, 1.00, 0.79 ratios.

Conversion kits are available for both external and internal slave cylinder models:Ax15_mtaj006

Conversion Package part number MWT712563 if you have External Slave Cylinder includes: Rebuilt AX15 Transmission, Plate for your Bell Housing, T/O Bearing Snout, Shift Tower Spacer, T/O Bearing Assembly, Cross-member Spacer, AX5 Bell housing Dowel, Pilot Bushing (AX15 1995 & Newer), Seal, Bolts, 10 Spline Clutch Disc, Input Shaft for transfer case NP207 or NP231

Your current cost for this conversion kit is $ 1894.00 plus $250.00 core deposit plus freight.

Conversion Kit part number MWT712564 if you have Internal Slave Cylinder includes: Rebuilt AX15 Transmission, AX15 Adapter Plate to your Bell Housing, T/O Bearing Snout, Long Split Pin, Shift Tower Spacer, Cross-member spacer, AX5 Bell housing Dowel Pin, Pilot Bushing (AX15 1995 & Newer), AX15 Seal, Bolts, 17. Input Shaft for transfer case NP207 or NP231.

Your price for this conversion kit is $ 1811.00 plus $250.00 core deposit plus freight.

You can see a parts illustration and other parts we supply for the AX4 and AX5

You can see a parts illustration and other parts we supply for the AX15

Additional information is available.

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